In this paper, the wear of nanostructured NiAl coating was studied both experimentally and numerically. First, the nanocrystalline NiAl intermetallic powder was synthesized by mechanical alloying (MA) of aluminum and Ni powders. The coatings were deposited onto the low carbon steel substrate using high velocity oxy-fuel (HVOF) technique. Nanoindentation test was conducted to find out the mechanical properties of the coating. The dry wear tests were then performed using a pin-on-block test rig under different operating conditions. Finally, finite element (FE) method was employed to model the wear characteristics of the prepared nanostructured material. A three-dimensional (3D) FE model was created and used to simulate the pin-on-block experiments. The results show that the volume losses predicted by the numerical analysis are in good agreement with the experimental data.
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October 2015
Research-Article
Experimental and Finite Element Simulation of Wear in Nanostructured NiAl Coating
H. Tavoosi,
H. Tavoosi
Department of Mechanical Engineering,
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
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S. Ziaei-Rad,
S. Ziaei-Rad
Department of Mechanical Engineering,
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
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F. Karimzadeh,
F. Karimzadeh
Department of Material Engineering,
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
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S. Akbarzadeh
S. Akbarzadeh
1
Department of Mechanical Engineering,
e-mail: s.akbarzadeh@cc.iut.ac.ir
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
e-mail: s.akbarzadeh@cc.iut.ac.ir
1Corresponding author.
Search for other works by this author on:
H. Tavoosi
Department of Mechanical Engineering,
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
S. Ziaei-Rad
Department of Mechanical Engineering,
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
F. Karimzadeh
Department of Material Engineering,
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
S. Akbarzadeh
Department of Mechanical Engineering,
e-mail: s.akbarzadeh@cc.iut.ac.ir
Isfahan University of Technology
,Isfahan 84156-83111
, Iran
e-mail: s.akbarzadeh@cc.iut.ac.ir
1Corresponding author.
Contributed by the Tribology Division of ASME for publication in the JOURNAL OF TRIBOLOGY. Manuscript received January 7, 2015; final manuscript received May 12, 2015; published online July 1, 2015. Assoc. Editor: Dae-Eun Kim.
J. Tribol. Oct 2015, 137(4): 041601 (6 pages)
Published Online: October 1, 2015
Article history
Received:
January 7, 2015
Revision Received:
May 12, 2015
Online:
July 1, 2015
Citation
Tavoosi, H., Ziaei-Rad, S., Karimzadeh, F., and Akbarzadeh, S. (October 1, 2015). "Experimental and Finite Element Simulation of Wear in Nanostructured NiAl Coating." ASME. J. Tribol. October 2015; 137(4): 041601. https://doi.org/10.1115/1.4030683
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