Effects of Channel Flow Blockage on Metal Foam Heat Transfer

High porosity aluminum foams have the potential to dissipate large heat flux in a channel flow configuration due to their large surface area-to-volume ratio and the ability to enhance mixing due to flow tortuosity. It is well documented that the interstitial heat transfer coefficient has a power law dependence on the flow velocity at the pore-scale. For asymmetrical heating (single wall), a flow blockage concept is proposed with an aim to locally enhance flow speed near the heated wall. To this end, experimental and numerical investigation is carried out on a high porosity (95%) aluminum foam (10 pores per inch) with flow blockages, both upstream and downstream of the metal foam placed in a square channel. The opening was provided closer to the heated wall, where flow blockage was varied from 0% to 87%. With air as working fluid, experiments were conducted for channel Reynolds number varying from 3000 to 13,000. It was found that all flow blockages resulted in enhanced heat transfer over no-blockage case, however, at a high pressure drop penalty. An upstream flow blockage of 70% was found to have the highest thermal-hydraulic performance among other flow blockages (including 0% blockage).