A method is described for combining incremental hole drilling with holographic interferometry to determine the distribution of in-plane residual stresses as a function of depth below the surface. The computational foundation of the method is summarized. Results of experiments to check the ability of the method to determine two different sub-surface stress distributions are given. Utilizing the same hologram, the feasibility of obtaining results at greater depths by drilling a large hole directly over a preceding smaller one is demonstrated.
Issue Section:
Research Papers
1.
Bijak-Z˙ochowski
M.
1978
, “A Semidestructive Method of Measuring Residual Stresses
,” VDI Berichte
, Vol. 313
, VDI-Verlag, Du¨sseldorf, pp. 469
–476
.2.
Flaman
M. T.
Herring
J. A.
1985
, “Comparison of Four Hole-Producing Techniques for the Center-Hole Residual Stress Measurement Method
,” Exp. Tech.
, Vol. 9
, No. 8
, pp. 30
–32
.3.
Flaman
M. T.
Manning
B. H.
1985
, “Determination of Residual-Stress Variation with Depth by the Hole-Drilling Method
,” Exp. Mech.
, Vol. 25
, No. 3
, 1985, pp. 205
–207
.4.
Flaman
M. T.
Mills
B. E.
Boag
J. M.
1987
, “Analysis of Stress-Variation-with-Depth Measurement Procedures for the Center-Hole Method of Residual Stress Measurement
,” Exp. Tech.
, Vol. 11
, No. 4
, pp. 35
–37
.5.
Gerald, C. F., and Wheatley, P. O., 1994, Applied Numerical Analysis, 5th ed., Addison Wesley, Reading, MA, p. 268.
6.
Hampton
R. W.
Nelson
D. V.
1992
, “On the Use of the Hole Drilling Technique for Residual Stress Measurements in Thin Plate
,” ASME Journal of Pressure Vessel Technology
, Vol. 114
, No. 3
, pp. 292
–299
.7.
Ha¨usler, H., Ko¨nig, G. and Kockelmann, H., 1987, “On the Accuracy of Determining the Variation with Depth of Residual Stresses by means of the Hole-Drilling Method,” Residual Stresses in Science and Technology, Macherauch, E., Hauk, V., (eds.), DGM Informationgesellschaft Verlag, Oberursel, Germany, pp. 257–264.
8.
Kelsey
R. A.
1956
, “Measuring Non-Uniform Residual Stresses by the Hole-Drilling Method
,” Proc SESA
, Vol. 14
, No. 1
, pp. 181
–194
.9.
Makino, A., 1994, “Residual Stress Measurement Using Holographic Interferometry and Hole Drilling,” PhD dissertation, Mech Eng Dept., Stanford University, Stanford, CA.
10.
Makino
A.
Nelson
D.
1994
, “Residual-Stress Determination by Single-Axis Holographic Interferometry and Hole Drilling—Part I: Theory
,” Exp Mech.
, Vol. 34
, No. 1
, pp. 66
–78
.11.
Makino
A.
Nelson
D. V.
Fuchs
E. A.
Williams
D. R.
1996
, “Determination of Biaxial Residual Stresses by a Holographic-Hole Drilling Technique
,” ASME JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY
, Vol. 118
, No. 4
, pp. 583
–588
.12.
Nelson
D.
Makino
A.
Fuchs
E.
Williams
D.
1994
, “Residual-Stress Determination by Single-Axis Holographic Interferometry and Hole Drilling— Part II: Experiments
,” Exp Meck.
, Vol. 34
, No. 1
, pp. 79
–88
.13.
Nawwar
A. M.
Shewchuk
J.
1978
, “On the Measurement of Residual Stress Gradients in Aluminum-Alloy Specimens
,” Exp Mech.
, Vol. 18
, No. 7
, pp. 269
–276
.14.
Nickola, W. E., 1984, “Post-Yield Effects on Center-Hole Residual Stress Measurements,” Proc V Int Congress on Exp Mech., June 10–15, 1984, Montreal, SESA, Brookfield Ctr., CT; pp. 126–136.
15.
Nickola, W. E., 1986, “Practical Subsurface Residual Stress Evaluation by the Hole-Drilling Method,” Proc 1986 SEM Spring Conf on Exp Mech., June 8–13, New Orleans, SEM, Bethel, CT, pp. 47–58.
16.
Picaud
J.
1990
, “De´termination des Contraintes Re´siduelles Automatisation par la Me´thode du Trou Incrementale
,” Mate´riaux et Techniques
, Vol. 78
, No. 1–2
, pp. 9
–14
.17.
Radomski
M.
White
D. J.
1968
, “Some Theoretical Considerations Relating to Strain Concentration in Elastic-Plastic Bending of Beams
,” J Strain Analysis
, Vol. 3
, No. 4
, pp. 304
–312
.18.
SAEJ7842, 1971, “Residual Stress Measurement by X-Ray Diffraction,” Society of Automotive Engineers.
19.
Schajer
G. S.
1981
, “Application of Finite Element Calculations to Residual Stress Measurements
,” ASME JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY
, Vol. 103
, No. 2
, pp. 157
–163
.20.
Schajer
G. S.
1988
a, “Measurement of Non-Uniform Residual Stresses Using the Hole-Drilling Method Part I—Stress Calculation Procedures
,” ASME JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY
, Vol. 110
, No. 4
, pp. 338
–343
.21.
Schajer
G. S.
1988
b, “Measurement of Non-Uniform Residual Stresses Using the Hole-Drilling Method Part II—Practical Application of the Integral Method
,” ASME JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY
, Vol. 110
, No. 4
, pp. 344
–349
.22.
Schajer
G. S.
Altus
E.
1996
, “Stress Calculation Error Analysis for Incremental Hole-Drilling Residual Stress Measurements
,” ASME JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY
, Vol. 118
, No. 1
, pp. 120
–126
.23.
Soete
W.
Vancrombrugge
R.
1950
, “An Industrial Method for the Determination of Residual Stresses
,” Proc. SESA
, Vol. VIII
, No. 1
, pp. 17
–28
.24.
TN-503-3, 1988, “Measurement of Residual Stresses by the Hole-Drilling Strain Gage Method,” Measurements Group, Inc., Raleigh, NC.
25.
Vangi
D.
1994
, “Data Management for the Evaluation of Residual Stresses by the Incremental Hole-Drilling Method
,” ASME JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY
, Vol. 116
, No. 4
, pp. 561
–566
.26.
Vest, C. M., 1979, Holographic Interferometry, Wiley, New York, NY.
This content is only available via PDF.
Copyright © 1997
by The American Society of Mechanical Engineers
You do not currently have access to this content.