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Journal Articles

Characterizing Shunting Effects on Nugget Quality and Joint Strength in Sequential Spot Welds for Automotive Applications

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Ananta Dutta, Madhavakrishna Baskar, Surjya K. Pal
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2025, 147(7): 071008.
Paper No: MANU-24-1834
https://doi.org/10.1115/1.4068163
Published Online: April 17, 2025
View Articletitled, Characterizing Shunting Effects on Nugget Quality and Joint Strength in Sequential Spot Welds for Automotive Applications
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Topics: Current density, Electrodes, Temperature, Welded joints, Welding, Automotive industry, Heat, Flow (Dynamics)
Journal Articles

Acoustic Streaming-Assisted Underwater Laser Micromachining Process

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Wisan Charee, Huan Qi, Hao Zhu, Viboon Saetang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2025, 147(9): 091001.
Paper No: MANU-24-1830
https://doi.org/10.1115/1.4068331
Published Online: April 17, 2025
View Articletitled, Acoustic Streaming-Assisted Underwater Laser Micromachining Process
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Topics: Acoustics, Drilling, Lasers, Water, Heat, Laser beams
Journal Articles

Role of Particle Size Distribution on Microstructure, Defects, and Mechanical Properties in Laser-Based Powder Bed Fusion of Scalmalloy ®

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Jaivindra Singh, Ana Rovisco, Hunter Taylor, Jorge Mireles, Jesus Rivas, J. P. Oliveira, Ryan Wicker
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061009.
Paper No: MANU-24-1620
https://doi.org/10.1115/1.4067823
Published Online: March 11, 2025
View Articletitled, Role of Particle Size Distribution on Microstructure, Defects, and Mechanical Properties in Laser-Based Powder Bed Fusion of Scalmalloy ®
Open the PDF for Role of Particle Size Distribution on Microstructure, Defects, and Mechanical Properties in Laser-Based Powder Bed Fusion of Scalmalloy ® in another window
Topics: Cooling, Cracking (Materials), Feedstock, Fracture (Materials), Fracture (Process), Lasers, Mechanical properties, Particle size, Porosity, Selective laser melting
Journal Articles

In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors

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Benjamin D. Bevans, Alex Riensche, Antonio Carrington, Jr., Kaustubh Deshmukh, Mihir Darji, Yuri Plotnikov, John Sions, Kyle Snyder, Derek Hass, Prahalada Rao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061010.
Paper No: MANU-24-1649
https://doi.org/10.1115/1.4067848
Published Online: March 11, 2025
View Articletitled, In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors
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Topics: Acoustic emissions, Additive manufacturing, Failure, Finishes, Heat, Imaging, Laser powder bed fusion, Lasers, Sensors, Signals
Journal Articles

A Radiation-Based Analytical Model for the Computation of Temperature in the Arc Column of Submerged Arc Additive Manufacturing Process

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Suraj Goala, Shrikrishna N. Joshi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061004.
Paper No: MANU-24-1717
https://doi.org/10.1115/1.4067672
Published Online: February 21, 2025
View Articletitled, A Radiation-Based Analytical Model for the Computation of Temperature in the Arc Column of Submerged Arc Additive Manufacturing Process
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Topics: Additive manufacturing, Heat, Temperature, Temperature distribution, Wire, Radiation (Physics), Heat transfer
Journal Articles

A Machine Learning Approach for Rapid Solution of Three-Dimensional Moving Source Problems in Manufacturing

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Mahtab Heydari, Bruce L. Tai
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061006.
Paper No: MANU-24-1631
https://doi.org/10.1115/1.4067742
Published Online: February 21, 2025
View Articletitled, A Machine Learning Approach for Rapid Solution of Three-Dimensional Moving Source Problems in Manufacturing
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Topics: Artificial neural networks, Finite element analysis, Geometry, Heat, Manufacturing, Temperature, Density, Temperature distribution, Convolutional neural networks, Modeling
Journal Articles

Arc Characteristics of Aluminum Alloy Double-Wire High-Frequency Pulsed GMAW

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Kaiyuan Wu, Yongming Wu, Qianrun Chen, Zitao Liu, Hao Huang, Xiaobin Hong
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2025, 147(4): 041008.
Paper No: MANU-24-1559
https://doi.org/10.1115/1.4067166
Published Online: December 13, 2024
View Articletitled, Arc Characteristics of Aluminum Alloy Double-Wire High-Frequency Pulsed GMAW
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Topics: Aluminum alloys, Current density, Deflection, Gas metal arc welding, Welding, Wire, Currents, Electrical conductivity, Thermal conductivity, Heat
Journal Articles

Prediction of Thermally Induced Axial Displacement of Mechanical Components Using LightGBM

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Yohichi Nakao, Fuusei Yagi, Tsuyoshi Sato
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2025, 147(1): 011009.
Paper No: MANU-24-1405
https://doi.org/10.1115/1.4066959
Published Online: November 21, 2024
View Articletitled, Prediction of Thermally Induced Axial Displacement of Mechanical Components Using LightGBM
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Topics: Displacement, Machine learning, Servomotors, Heat, Temperature, Sensors
Journal Articles

Generalized SmartScan: An Intelligent LPBF Scan Sequence Optimization Approach for Reduced Residual Stress and Distortion in Three-Dimensional Part Geometries

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Chuan He, Nathaniel Wood, Nevzat Bircan Bugdayci, Chinedum Okwudire
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2025, 147(4): 041001.
Paper No: MANU-24-1557
https://doi.org/10.1115/1.4066977
Published Online: November 21, 2024
View Articletitled, Generalized SmartScan: An Intelligent LPBF Scan Sequence Optimization Approach for Reduced Residual Stress and Distortion in Three-Dimensional Part Geometries
Open the PDF for Generalized SmartScan: An Intelligent LPBF Scan Sequence Optimization Approach for Reduced Residual Stress and Distortion in Three-Dimensional Part Geometries in another window
Topics: Laser powder bed fusion, Lasers, Optimization, Printing, Simulation, Stress, Temperature, Heat, Deformation, Temperature distribution
Journal Articles

Level-Set Method Based Predictive Modeling to Track the Evolution of Surface During Pulsed Laser Surface Melting

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Justin Hijam, Rohit Gupta, Madhu Vadali
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2025, 147(3): 031004.
Paper No: MANU-24-1118
https://doi.org/10.1115/1.4066974
Published Online: November 18, 2024
View Articletitled, Level-Set Method Based Predictive Modeling to Track the Evolution of Surface During Pulsed Laser Surface Melting
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Topics: Computer simulation, Lasers, Melting, Heat, Temperature, Modeling
Journal Articles

Estimation of Temperature Rise in Magnetorheological Fluid-Based Finishing of Thin Substrate: A Theoretical and Experimental Study

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Nitesh Kumar Dubey, Ajay Sidpara
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2025, 147(2): 021003.
Paper No: MANU-24-1205
https://doi.org/10.1115/1.4066439
Published Online: October 4, 2024
View Articletitled, Estimation of Temperature Rise in Magnetorheological Fluid-Based Finishing of Thin Substrate: A Theoretical and Experimental Study
Open the PDF for Estimation of Temperature Rise in Magnetorheological Fluid-Based Finishing of Thin Substrate: A Theoretical and Experimental Study in another window
Topics: Finishing, Fluids, Heat, Particulate matter, Temperature, Viscosity, Shear stress, Magnetic induction
Journal Articles

Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion

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Rong Lei, Y. B. Guo, Jiwang Yan, Weihong “Grace” Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101002.
Paper No: MANU-24-1159
https://doi.org/10.1115/1.4065888
Published Online: July 23, 2024
View Articletitled, Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion
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Topics: Algorithms, Emissions, Heat, Lasers, Additive manufacturing, Data collection, Data privacy
Journal Articles

Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators

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Jiangce Chen, Wenzhuo Xu, Martha Baldwin, Björn Nijhuis, Ton van den Boogaard, Noelia Grande Gutiérrez, Sneha Prabha Narra, Christopher McComb
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091001.
Paper No: MANU-23-1697
https://doi.org/10.1115/1.4065316
Published Online: May 30, 2024
View Articletitled, Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators
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Topics: Heat, Simulation, Temperature, Additive manufacturing
Journal Articles

Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition

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Christian Zamiela, Ryan Stokes, Wenmeng Tian, Haley Doude, Matthew W. Priddy, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081007.
Paper No: MANU-23-1769
https://doi.org/10.1115/1.4065416
Published Online: May 21, 2024
View Articletitled, Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition
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Topics: Deformation, Modeling, Physics, Surface deformation, Approximation, Heat flux, Wire, Heat, Additive manufacturing, Sensors
Journal Articles

Multi-Pass Laser Polishing of As-Built Directed Energy Deposition Surfaces

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Arpan Patel, Samantha Webster, Jian Cao, Kornel Ehmann
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071002.
Paper No: MANU-23-1283
https://doi.org/10.1115/1.4065361
Published Online: May 9, 2024
View Articletitled, Multi-Pass Laser Polishing of As-Built Directed Energy Deposition Surfaces
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Topics: Laser micro polishing, Lasers, Microhardness, Polishing, Surface roughness, Particulate matter, Heat, Laser beams
Journal Articles

AFSD-Nets: A Physics-Informed Machine Learning Model for Predicting the Temperature Evolution During Additive Friction Stir Deposition

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Tony Shi, Jiajie Wu, Mason Ma, Elijah Charles, Tony Schmitz
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081003.
Paper No: MANU-23-1608
https://doi.org/10.1115/1.4065178
Published Online: April 25, 2024
View Articletitled, AFSD-Nets: A Physics-Informed Machine Learning Model for Predicting the Temperature Evolution During Additive Friction Stir Deposition
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Topics: Heat, Temperature, Simulation, Heat transfer, Physics
Journal Articles

Control of the Weld Heterogeneity by Using a Novel Counter Variable Pin Shoulder Rotation Friction Stir Welding: A Simulation and Experimental Study

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Raju Prasad Mahto, Md Perwej Iqbal, Kanchan Kumari, Surjya Kanta Pal
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061004.
Paper No: MANU-23-1763
https://doi.org/10.1115/1.4065182
Published Online: April 12, 2024
View Articletitled, Control of the Weld Heterogeneity by Using a Novel Counter Variable Pin Shoulder Rotation Friction Stir Welding: A Simulation and Experimental Study
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Topics: Deformation, Flow (Dynamics), Friction, Heat, Recrystallization, Rotation, Simulation, Temperature, Texture (Materials), Welded joints
Journal Articles

Improving Weldability of Press Hardened Steel Through Combining Stepped Current Pulse and Magnetically Assisted Resistance Spot Welding Process

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ZhuoRan Li, DianPing Zhang, RuiMing Chen, SongLin Wang, YuJun Xia, Ming Lou, YongBing Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2024, 146(2): 021007.
Paper No: MANU-23-1411
https://doi.org/10.1115/1.4063904
Published Online: November 13, 2023
View Articletitled, Improving Weldability of Press Hardened Steel Through Combining Stepped Current Pulse and Magnetically Assisted Resistance Spot Welding Process
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Topics: Fracture (Materials), Fracture (Process), Microhardness, Welded joints, Welding, Heat, Shear (Mechanics), Shrinkage (Materials), Steel
Journal Articles

Enhancing Microstructural, Textural, and Mechanical Properties of Al–Ti Dissimilar Joints via Static Shoulder Friction Stir Welding

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A. Saravana Sundar, Krishna Kishore Mugada, Adepu Kumar
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2024, 146(2): 021004.
Paper No: MANU-23-1388
https://doi.org/10.1115/1.4063358
Published Online: October 31, 2023
View Articletitled, Enhancing Microstructural, Textural, and Mechanical Properties of Al–Ti Dissimilar Joints via Static Shoulder Friction Stir Welding
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Topics: Friction, Heat, Intermetallic compounds, Particulate matter, Recrystallization, Temperature, Texture (Materials), Welding, Mechanical properties, Grain size
Journal Articles

Physics-Guided Long Short-Term Memory Networks for Emission Prediction in Laser Powder Bed Fusion

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Rong Lei, Y. B. Guo, Weihong “Grace” Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2024, 146(1): 011006.
Paper No: MANU-23-1291
https://doi.org/10.1115/1.4063270
Published Online: October 17, 2023
View Articletitled, Physics-Guided Long Short-Term Memory Networks for Emission Prediction in Laser Powder Bed Fusion
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Topics: Design, Emissions, Lasers, Physics, Additive manufacturing, Pyrometers, Printing, Trains, Heat