This work presents an automated fabric layup solution based on a new method to deform fiberglass fabric, referred to as shifting, for the layup of noncrimp fabric (NCF) plies. The shifting method is intended for fabric with tows only in 0 deg (warp) and 90 deg (weft) directions, where the fabric is sequentially constrained and then rotated through a deformation angle to approximate curvature. Shifting is conducted in a two-dimensional (2D) plane, making the process easy to control and automate, but can be applied for fabric placement in three-dimensional (3D) models, either directly or after a ply kitting process and then manually placed. Preliminary tests have been conducted to evaluate the physical plausibility of the shifting method. Layup tests show that shifting can deposit fabric accurately and repeatedly while avoiding out-of-plane deformation.
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June 2017
Research-Article
Automated Composite Fabric Layup for Wind Turbine Blades Available to Purchase
Siqi Zhu,
Siqi Zhu
The Wind Energy Manufacturing Laboratory,
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: drsiqizhu@gmail.com
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: drsiqizhu@gmail.com
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Corey J. Magnussen,
Corey J. Magnussen
TPI Composites, Inc.,
8501 N. Scottsdale Rd.,
Gainey Center II, Suite 100,
Scottsdale, AZ 85253
e-mail: CMagnussen@tpicomposites.com
8501 N. Scottsdale Rd.,
Gainey Center II, Suite 100,
Scottsdale, AZ 85253
e-mail: CMagnussen@tpicomposites.com
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Emily L. Judd,
Emily L. Judd
Department of Climate and
Space Sciences and Engineering,
University of Michigan,
Ann Arbor, MI 48104
e-mail: emily.l.judd@gmail.com
Space Sciences and Engineering,
University of Michigan,
Ann Arbor, MI 48104
e-mail: emily.l.judd@gmail.com
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Matthew C. Frank,
Matthew C. Frank
Associate Professor
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: mfrank@iastate.edu
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: mfrank@iastate.edu
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Frank E. Peters
Frank E. Peters
Associate Professor
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: fpeters@iastate.edu
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: fpeters@iastate.edu
Search for other works by this author on:
Siqi Zhu
The Wind Energy Manufacturing Laboratory,
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: drsiqizhu@gmail.com
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: drsiqizhu@gmail.com
Corey J. Magnussen
TPI Composites, Inc.,
8501 N. Scottsdale Rd.,
Gainey Center II, Suite 100,
Scottsdale, AZ 85253
e-mail: CMagnussen@tpicomposites.com
8501 N. Scottsdale Rd.,
Gainey Center II, Suite 100,
Scottsdale, AZ 85253
e-mail: CMagnussen@tpicomposites.com
Emily L. Judd
Department of Climate and
Space Sciences and Engineering,
University of Michigan,
Ann Arbor, MI 48104
e-mail: emily.l.judd@gmail.com
Space Sciences and Engineering,
University of Michigan,
Ann Arbor, MI 48104
e-mail: emily.l.judd@gmail.com
Matthew C. Frank
Associate Professor
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: mfrank@iastate.edu
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: mfrank@iastate.edu
Frank E. Peters
Associate Professor
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: fpeters@iastate.edu
Department of Industrial and
Manufacturing Systems Engineering,
Iowa State University,
Ames, IA 50010
e-mail: fpeters@iastate.edu
1Corresponding author.
Manuscript received June 19, 2016; final manuscript received October 7, 2016; published online January 11, 2017. Editor: Y. Lawrence Yao.
J. Manuf. Sci. Eng. Jun 2017, 139(6): 061001 (10 pages)
Published Online: January 11, 2017
Article history
Received:
June 19, 2016
Revised:
October 7, 2016
Citation
Zhu, S., Magnussen, C. J., Judd, E. L., Frank, M. C., and Peters, F. E. (January 11, 2017). "Automated Composite Fabric Layup for Wind Turbine Blades." ASME. J. Manuf. Sci. Eng. June 2017; 139(6): 061001. https://doi.org/10.1115/1.4035004
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