The present work deals with on-line monitoring of tool wear and control of workpiece diameter so as to avoid the formation of taper in the machined job. A noncontact, displacement optical fiber transducer is developed to monitor the tool wear indirectly by constantly monitoring the change in the workpiece diameter due to the tool wear. The results show that the dimensional inaccuracy can be maintained below 0.03 mm using the developed system.
Issue Section:
Technical Papers
1.
E. M. Trent, 1984, Metal Cutting, Butterworths and Co. Ltd.
2.
Shiraishi
, M.
, 1979
, “In-process Control of Workpiece Dimensions in Turning
,” CIRP Ann.
, 28
, pp. 333
–337
.3.
Lim
, G. H.
, 1995
, “Tool Wear Monitoring in Machine Turning
,” J. Mater. Process. Technol.
, 51
, pp. 25
–36
.4.
Sanjanwala
, A.
, Choudhury
, S. K.
, and Jain
, V. K.
, 1990
, “On-line Tool Wear Sensing and Compensation during Turning Operation
,” Precis. Eng.
, 12
, No. 2
, pp. 81
–84
.5.
Fan
, K. C.
, and Chao
, Y. H.
, 1991
, “In-process Dimensions Control of the Workpiece during Turning
,” Precis. Eng.
, 13
, No. 1
, pp. 27
–32
.6.
Shiraishi
, M.
, and Sato
, S.
, 1990
, “Dimensional and Surface Roughness Controls in Turning Operation
,” ASME J. Eng. Ind.
, 112
, pp. 78
–83
.7.
Jin
, W. L.
, Venuvinod
, P. K.
, and Wang
, X.
, 1995
, “An Optical Fibre Sensor Based Cutting Force Measuring Device
,” Int. J. Mach. Tools Manuf.
, 35
, No. 6
, pp. 877
–883
.8.
Micheletti
, G. F.
, Koenig
, W.
, and Victor
, H. R.
, 1976
, “In-process Tool Sensors for Cutting Operations
,” CIRP Ann.
, 25
, No. 2
, pp. 483
–496
.9.
Choudhury
, S. K.
, Jain
, V. K.
, and Rama Rao
, Ch. V. V.
, 1998
, “On-line Monitoring of Tool Wear in Turning using a Neural Network
,” Int. J. Mach. Tools Manuf.
, 39
, No. 3
, pp. 489
–504
.10.
Cochran, W. C., and Cox, G. M., 1977, Experimental Design, Asia Publishing House, India.
11.
Shiva Rama Krishna, 1998, “On-line Monitoring of Tool Wear and Control of Dimensional Inaccuracy in Turning,” M. Tech. thesis, IIT Kanpur, August.
12.
Dimla
, D. E.
, Jr., Lister
, P. M.
, and Leighton
, N. J.
, 1997
, “Neural Network Solutions to the Tool Condition Monitoring Problem in Metal Cutting - A Critical review of Methods
” Int. J. Mach. Tools Manufact.
, 37
, No. 9
, pp. 1219
–1941
.13.
Looney
, G. Carl
, 1996
, “Advances in Feed Forward Neural Networks: Demystifying Knowledge Acquiring Black Boxes
,” IEEE Trans. of Knowledge and Data Engineering
, 6
, No. 2
, pp. 211
–225
.14.
Purushothaman
, S.
, and Srinivasa
, Y. G.
, 1994
, “A Back Propagation Algorithm Applied to Tool wear Monitoring
,” Int. J. Mach. Tools Manufact.
, 34
, No. 5
, p. 625
625
.Copyright © 2001
by ASME
You do not currently have access to this content.