A New High-Temperature Gel for Profile Control in Heavy Oil Reservoirs

Controlling the phenomenon of steam channeling is a major challenge in enhancing oil recovery of heavy oil reservoirs developed by steam injection, and the profile control with gel is an effective method to solve this problem. The use of conventional gel in water flooding reservoirs also has poor heat stability, so this paper proposes a new high-temperature gel (HTG) plugging agent on the basis of a laboratory experimental investigation. The HTG is prepared with nonionic filler and unsaturated amide monomer (AM) by graft polymerization and crosslinking, and the optimal gel formula, which has strong gelling strength and controllable gelation time, is obtained by the optimization of the concentration of main agent, AM/FT ratio, crosslinker, and initiator. To test the adaptability of the new HTG to heavy oil reservoirs and the performance of plugging steam channeling path and enhancing oil recovery, performance evaluation experiments and three-dimensional steam flooding and gel profile control experiments are conducted. The performance evaluation experiments indicate that the HTG has strong salt resistance and heat stability and still maintains strong gelling strength after 72 hrs at 200 °C. The singular sand-pack flooding experiments suggest that the HTG has good injectability, which can ensure the on-site construction safety. Moreover, the HTG has a high plugging pressure and washing out resistance to the high-temperature steam after gel forming and keeps the plugging ratio above 99.8% when the following steam injected volume reaches 10 PV after gel breakthrough. The three-dimensional steam flooding and gel profile control experiments results show that the HTG has good plugging performance in the steam channeling path and effectively controls its expanding. This forces the following steam, which is the steam injected after the gelling of HTG in the model, to flow through the steam unswept area, which improves the steam injection profile. During the gel profile control period, the cumulative oil production increases by 294.4 ml and the oil recovery is enhanced by 8.4%. Thus, this new HTG has a good effect in improving the steam injection profile and enhancing oil recovery and can be used to control the steam channeling in heavy oil reservoirs.