Numerical Simulation of Elastohydrodynamically Lubricated Contacts With Rough Surfaces

Transient numerical analysis to elastohydrodynamically lubricated point contacts with rough surfaces is described. The numerical simulation is based on the multigrid method. Three types of surface roughness: single dent or bump, oblique waviness and random roughness are reviewed. Under heavily loaded conditions, results reveal a strong domination of Couette flow (convective flow). The presence of sliding greatly increases pressure fluctuation and as a consequence may lead to surface-initiated spallings. For obliquely orientated roughness, lubricant flow intends to deform the ridges and create primarily longitudinal passages.